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Industrial equipment monitoring and diagnostic systems

Directions
JSC Rosatom Service provides Rosatom’s comprehensive offering for the implementation and maintenance of advanced industrial equipment monitoring and diagnostics systems for enterprises both within and beyond the nuclear industry. As part of its technology replication strategy, the company has established partnerships with a number of leading Russian and international manufacturers of diagnostic and measuring equipment.
Fields of application
Nuclear industry
Electric power industry
Oil and gas industry
Mining and metallurgical industries
Chemical industry
Heavy industry
Integration benefits
Accident prevention
Diagnostics and early-stage defect detection.
Cost optimization
Transition to condition-based maintenance.
Lifetime prediction and resource management
Increased efficiency
Minimizing losses from unplanned downtime.
Objective equipment condition assessment
Eliminating human bias from reporting.
Our solutions include:
Vibration diagnostics systems for rotating equipment
Vibration diagnostics systems for rotating equipment
The systems perform high-precision analysis of vibration parameters, rotational speed, and torsional vibrations, enabling early-stage defect detection (imbalance, bearing wear, etc.).
Applicable for:
  • Power generation: all types of turbines (steam, gas, hydro) and generators.
  • Pump and compressor fleets: mainline pumps, compressors, blowers, and turbomachinery units.
  • Heavy industry: gearboxes, rolling mill drives, mills, crushers, cranes, and centrifuges.
  • Ventilation equipment: large-scale induced-draft fans, exhausters, and industrial ventilation systems.
Gas measurement systems
Gas measurement systems
The gas analysis systems continuously monitor the composition of media, preventing accidents, detecting insulation defects, and ensuring compliance with safety standards.
Applicable for:
  • Power generation: power transformers, reactors, gas-insulated switchgear (GIS), and high-voltage circuit breakers.
  • Oil & gas and chemical industry: tank farms, process pipelines, and processing areas.
  • Power generation (auxiliary): turbogenerator cooling systems and battery rooms.
  • Safety applications: enclosed pumping stations, underground facilities, and mines.
Electrical parameter monitoring systems
Electrical parameter monitoring systems
The electrical monitoring systems track partial discharges and magnetic fields for early detection of insulation defects. This prevents accidents on power transmission lines and at substations, eliminating the risk of breakdowns.
Applicable for:
  • High-voltage lines: overhead and cable transmission lines, cable joints, and insulators.
  • Transformer fleets: power, unit, and instrument transformers, as well as autotransformers.
  • Rotating machines: stators of large generators (turbogenerators, hydrogenerators) and high-voltage electric motors.
  • Switchgear: gas-insulated switchgear (GIS), metal-enclosed switchgear cubicles, high-voltage circuit breakers, and busbar bridges.
Temperature monitoring systems
Temperature monitoring systems
The thermal monitoring systems track the condition of infrastructure components, enabling safe operation at maximum capacity, preventing fires, and extending equipment service life.
Applicable for:
  • Electric power industry: windings of power transformers, high-voltage cable lines, GIS, and busducts.
  • Oil & gas sector: process pipelines (viscosity and solidification monitoring), oil heaters.
  • Industrial applications: drying furnaces, reactors, high-power electric motors.
  • Transportation: temperature monitoring in tunnels and condition monitoring of overhead contact systems.
Other types of monitoring
Other types of monitoring
The geotechnical and structural monitoring systems track the condition of structures, pipelines, and permafrost soils, preventing deformations and accidents at complex infrastructure facilities.
Applicable for:
  • Power generation facilities: nuclear power plants (NPPs), thermal power plants (TPPs), and hydroelectric power plants (HPPs).
  • Hydraulic engineering structures: dams, dikes/levees, bank protection works, and spillways.
  • Tall structures: power transmission line towers, chimneys, cooling towers, and communication masts.
  • Transport infrastructure: bridges, overpasses, tunnels, and elevated roadways.
  • Facilities in permafrost zones: building foundations, well pad sites, and linear pipeline sections.
Monitoring of power cable lines
Monitoring of power cable lines
Condition monitoring system for shipboard process equipment and systems
Condition monitoring system for shipboard process equipment and systems
Power transformer condition monitoring and diagnostic system
Power transformer condition monitoring and diagnostic system
Online monitoring system for detecting partial discharge activity in medium-/high-voltage motors and small generators
Online monitoring system for detecting partial discharge activity in medium-/high-voltage motors and small generators
Permafrost ground monitoring system
Permafrost ground monitoring system
Fiber-optic monitoring system for power cable lines
Fiber-optic monitoring system for power cable lines
Automated liquid level control systems
Automated liquid level control systems
Concrete strength gain monitoring system
Concrete strength gain monitoring system
Transformer diagnostic system
Transformer diagnostic system
Automated diagnostic system for generators and turbogenerators
Automated diagnostic system for generators and turbogenerators
Monitoring of electrical installations based on a dielectric sensor
Monitoring of electrical installations based on a dielectric sensor
Flange joint condition monitoring system
Flange joint condition monitoring system
Leak detection system for pipelines
Leak detection system for pipelines
Wind turbine monitoring system
Wind turbine monitoring system
Pressure and temperature monitoring system for high-temperature wells
Pressure and temperature monitoring system for high-temperature wells
Optical sensors for vibration measurement in any environments
Optical sensors for vibration measurement in any environments
Gas analyzer for monitoring dissolved gas content in transformer oil
Gas analyzer for monitoring dissolved gas content in transformer oil
Structural health monitoring system for engineering structures (bridges, buildings, cooling towers, etc.)
Structural health monitoring system for engineering structures (bridges, buildings, cooling towers, etc.)